Sagconstruction

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The construction industry is experiencing a dynamic and transformative period of growth.

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S.AG Construction

Foundation Work

S.AG Construction is a leading specialist with a vast experience in foundation works across Albania, delivering a comprehensive range of ground engineering solutions for projects of every scale, from infrastructure and industrial developments to high-rise and coastal works.

S.AG Construction - Punime Themeli
1

Ground/Soil Improvement

S.AG Construction provides the most advanced solutions about ground improvement, aiming to enhance the strength and stability of existing soils by increasing their load-bearing capacity, minimizing settlement, and optimizing their overall engineering characteristics.

1.1

Vibro Stone Columns / Vibro Replacement

This ground improvement method forms load-bearing columns of compacted gravel or crushed stone using a high-frequency vibrator. The process reinforces weak soils within the treatment zone and densifies the surrounding granular layers, creating a stronger, more stable foundation.

Common Applications

Vibro stone columns are used to enhance bearing capacity, reduce settlement, and increase stability for structures built on soft or loose ground, including buildings, tanks, embankments, quays, and industrial platforms.

Process

In the wet top-feed method, the vibrator penetrates the soil to the required depth through its own weight and vibrations, assisted by water jets at the tip. Crushed stone or recycled aggregate is added at the surface, falling through the annular space created by jetting water to the vibrator tip. As the vibrator is gradually withdrawn in short steps, the stone fills the cavity and is compacted in layers until a dense column is formed up to ground level. In the dry bottom-feed method, no water jets are used; instead, stone is supplied directly to the vibrator tip through a feed pipe. In dense or hard strata, pre-drilling may be necessary to reach the target depth.

Modern vibro rigs are equipped with digital monitoring systems that record parameters such as depth, amperage, and lift rate in real time.

These data allow operators to maintain precise control of the process and ensure that each column meets design specifications.

📍 Durres Marina (Durrës, Albania)

Advantages

Highly versatile technique adaptable to a wide range of soil types and foundation requirements
Cost-effective solution for improving weak ground
Can be executed to almost any depth
Fast installation, allowing rapid progress to structural works
Environmentally sustainable, using natural or in-situ materials
Quiet and low-vibration process, minimizing disturbance to surrounding areas
1.2

Dynamic Compaction

Dynamic compaction is a ground improvement technique that strengthens loose granular soils and uncontrolled fills by repeatedly dropping a heavy weight from a height in a controlled grid pattern. The energy from the falling weight densifies the soil, improving its bearing capacity and reducing future settlement.

Common Applications

Dynamic compaction is commonly used to improve loose sands, reclaimed ground, industrial fills, and other weak or disturbed soils where increased density and stiffness are required before construction.

Process

The method involves repeatedly dropping a steel or concrete tamper. Each drop impacts the ground surface, transmitting energy deep into the soil to compact it.

The drops are carried out in a grid pattern, forming a “pass” across the treatment area. Depending on soil conditions, two or three passes may be performed to achieve the desired improvement. After each pass, the depressions (craters) created by the impacts are backfilled with granular material before the next pass begins.

Advantages

Suitable for compacting a wide variety of weak or loose soils
Increases bearing capacity and reduces long-term settlement
Enhances soil density, stiffness, and friction angle
May eliminate the need for removing compressible or contaminated fills

Other ground improvement techniques we offer

Vibro concrete columns
Vibro Compaction
Dynamic Replacement
Dry soil mixing
Wet soil mixing
Mass mixing
Mixed Modulus Columns
Rapid impact compaction
Rigid Inclusions
2

Deep Foundations

Deep foundations are used when surface soils are too weak to safely support the imposed loads. This method involves constructing structural elements that transfer the building loads to deeper, more competent soil layers or bedrock, ensuring stability and long-term performance.

2.1

Bored Piles / Drilled Shafts

Bored piles are modern and highly efficient foundation elements, widely used in geotechnical and civil engineering projects. They provide reliable load-bearing capacity and are suitable for a broad range of ground conditions.

Common Applications

Used for high-rise buildings, bridges, retaining structures, and industrial foundations where large loads and minimal settlement are required.

Process

When ground conditions demand additional support, extra casing or drilling fluids are applied to maintain hole stability. Once drilling reaches the target depth, a full-length reinforcing cage is lowered, and the borehole is filled with concrete.

Advantages

Very high load-bearing capacity
Available in various diameters starting from 450 mm
Suitable for a wide range of soil and rock formations
Minimal settlement and deformation
Low vibration during installation

The Soilmec SR-95 rig is one of our key machines used for this process, along with several other models designed for deep foundation and bored piling works.

2.2

CPiles (Auger Cast Piles)

Continuous Flight Auger (CFA) piles are cast-in-place bored piles formed in a single, continuous operation. The drilling and concreting are performed simultaneously, allowing for much faster installation than conventional bored piles. Once the concrete is placed, a steel reinforcement cage is inserted into the fresh concrete, providing resistance against all types of structural loads, such as compressive, tensile, and lateral.

Common Applications

CFA piles are used in a wide range of projects including building foundations, retaining walls, bridge abutments, and industrial structures, particularly where minimal vibration and low noise are required.

Process

The process begins by drilling a hollow-stem continuous auger into the ground to the specified depth. While the auger is gradually withdrawn, concrete or grout is pumped through the hollow stem to fill the void created, maintaining constant pressure to prevent soil collapse.

After concreting, the reinforcement cage is placed into the fresh concrete. For deeper or more precise installations, a vibrating unit may be used to assist in positioning the reinforcement accurately.

Advantages

Capable of resisting compressive, uplift, and lateral loads
Economical foundation solution compared to traditional bored piles
Suitable for a wide variety of soils, including sands, clays, silts, gravels, and soft rock
Low noise and vibration, making it ideal for urban areas and sensitive environments
Fast construction, as no temporary casing or support system is required
2.3

Micropiles

Micropiles are small-diameter, high-strength deep foundation elements constructed with steel casing and/or threaded reinforcement bars.

Common Applications

Micropiles are ideal for projects requiring foundation support in restricted or low-clearance areas, for underpinning existing structures, or where ground conditions are complex and access for larger rigs is limited.

Process

A steel casing is drilled to the target depth using a suitable drilling technique. Inside the casing, a high-strength threaded bar or reinforcing element is installed, and cement grout is pressure-pumped to fill the borehole.

Depending on the design, the casing may extend to full depth or terminate above the bond zone, with the reinforcement continuing to the bottom. Load capacities vary according to pile size and ground conditions, in some cases, compressive capacities exceeding 500 tons can be achieved.

Advantages

Resists compressive, tensile (uplift), and lateral loads
Can be installed in restricted-access or low-headroom sites with minimal disruption
Often eliminates the need for utility relocation
Provides reliable quality control compared to cast-in-place piles in weak soils

Our fleet includes advanced Soilmec SM-17 drilling rig, ideal for micropile installations, ground anchors etc.

2.4

Macropiles

A macropile is a high-capacity deep foundation element derived from micropile technology. It combines high-strength grout, robust steel reinforcement, and an enlarged diameter to achieve exceptional load-bearing performance.

Common Applications

Macropiles are used to provide structural support for heavy loads, especially in challenging soil conditions or where site access is limited.

Process

A steel casing is drilled or driven into the ground to the required design depth. In cases where the ground remains stable, the borehole can be advanced as an open hole before inserting the casing. Once in place, reinforcement steel is installed inside the casing, and high-strength grout is injected using the tremie method to fill the voids. The casing may extend to the full depth to provide additional structural strength and stiffness, depending on project design requirements.

Advantages

Resists compressive, tensile (uplift), and lateral loads
Ideal for heavy load conditions in restricted or low-access sites
Provides extremely high load capacity adaptable to a variety of subsurface conditions.

The Soilmec SR-45 is a high-performance drilling rig perfectly suited for the installation of macropiles and is an essential part of S.AG Construction’s specialized foundation equipment fleet.

Other deep foundations techniques we offer

Driven cast in-situ piles
Driven precast piles
3

Earth Retention

Earth retention involves stabilising and supporting soil so that it remains securely in place and does not shift or move in undesired directions.

3.1

Anchors

Ground anchors are tension-resisting elements made up of an anchor head, a free length, and a bond length. The free length allows the anchor to stretch and mobilize its full capacity, making it especially useful in excavations where minimal horizontal movement is required.

Common Applications

Used for retaining structures, deep excavations, slope stabilisation, bridge abutments, and any situation requiring controlled lateral support.

Process

A borehole is drilled to the specified diameter and design depth, then filled with cement grout. The anchor is inserted into the borehole.

If needed, post-grouting can be carried out after a few hours to increase bond strength. Once the grout has gained sufficient strength, the anchor head is installed and the anchor is stressed to the required load.

Advantages

Pre-stressing minimises movement of the retaining structure
Can be installed in almost all soil types
Helps reduce pile diameter, length, and spacing, optimising the overall support system
3.2

Secant Pile Walls

A secant pile wall is built by installing overlapping piles that interlock to create a strong structural wall or a watertight cutoff barrier. Depending on project needs, the design may include steel reinforcement such as bars or beams, and ground anchors can be added to provide extra lateral support

Common Applications

Used for deep excavations, basements, shafts, slope stabilisation, and any situation where groundwater control and minimal soil movement are essential.

Process

Secant pile walls are formed by alternating between reinforced and non-reinforced piles. Reinforcement can consist of steel cages, I-beams, H-beams, or steel channels placed inside the secondary piles.

Advantages

Suitable for a wide range of soil conditions, even where cobbles or boulders are present
Provides very low deformation and minimal settlement behind the wall
Capable of carrying high loads from adjacent buildings or structures
Generates low vibration during construction, making it ideal for urban environments
3.3

Sheet Piles

Sheet piling stabilises soil by driving interlocking steel sheets into the ground. These sheets can be installed using vibratory hammers or vibration-free equipment, depending on site restrictions.

Common Applications

Sheet piles are used to support excavations for underground parking levels, basements, foundations, and pump stations, as well as to construct cofferdams and form seawalls or bulkheads along waterfronts. They also function effectively as barriers to control groundwater movement.

Process

The sheets are driven one after another to the required depth along the excavation boundary or the alignment of a quay wall or seawall. Once locked together, they create a continuous barrier that offers temporary or permanent lateral earth support while limiting groundwater entry. Additional reinforcement, such as ground anchors or internal bracing, can be added where higher loads must be resisted.

Advantages

Sheet piles are an environmentally friendly solution, as they are typically produced from recycled steel and can often be used multiple times. They come in a wide range of sizes and section profiles, making them adaptable to many project requirements. Once installed, they provide an immediate protective barrier that prevents soil movement during excavation. When designed as permanent works, sheet pile walls can deliver long-term durability and reliable performance

3.4

Diaphragm Walls

Diaphragm walls are high-performance structural and retaining systems formed by excavating deep vertical panels under stabilising slurry using cutter machines. They create a continuous wall that ensures ground support, water cut-off, and load-bearing capacity for major underground works.

Common Applications

Perfect for dense urban sites or very deep excavations, diaphragm walls are commonly used for basements, underground stations, tunnel portals, pumping stations, and heavy civil infrastructure. They support both open-cut and top-down construction and can also act as groundwater barriers and structural barrette foundations.

Process

Panels are excavated using grabs or cutters within a slurry-filled trench, then constructed in reinforced (or unreinforced) concrete. Adjacent panels are connected through secant cuts or stop-end formers.

Advantages

Can be installed safely in confined or built-up environments
Të përputhshme me metodën e ndërtimit "top-down"
Provides exceptional structural capacity and groundwater control

Other earth retention techniques we offer

Contiguous pile walls
SBMA (Single bore multiple anchor)
Slurry cut-off walls
4

Marine Works

S.AG delivers full design-and-build solutions for coastal and near-shore marine works, utilising a wide range of marine piling systems and specialist ground engineering methods.

4.1

Bridge Construction

A bridge built over water presents unique challenges for foundation works. S.AG applies specialised techniques based on soil conditions, environmental requirements, currents, and water depth to deliver safe and reliable marine foundations.

Common Applications

S.AG supports a wide range of bridge-related works, including the construction of large-diameter foundations, installation of new piles on existing structures, subsea soil improvement for new bridges, replacement or strengthening of bridge spans, and reinforcement of aging bridge foundations.

Process

Bridge foundations can be built using several marine methods depending on access and environmental conditions.

Work may be carried out from a barge with temporary casings to allow clean drilling of large-diameter piles.Where suitable, cofferdams or temporary embankments create a dry work zone for installing barrettes, bored piles, or soilcrete foundations.

For larger structures, seabed improvement with vibro-compaction or vibro stone columns provides a stable base for caissons and other heavy elements.

Advantages

S..AG’s broad capabilities and diverse techniques ensure efficient, tailored solutions for each project. With strong local ground knowledge, we deliver reliable, high-performance foundations for challenging marine and bridge environments.

Other marine techniques we offer

Jetty Construction
Wharf Construction

Frequently Asked Questions (FAQ)

Why pile drilling standardization is important?
Standardization ensures quality, safety and sustainability of the process, respecting international norms such as ISO or EN, which minimizes risks and guarantees strong foundations for structures.
What standards are typically used in this activity?
In pile drilling, standards such as EN (European Norms) for material specifications and ISO for work procedures are usually applied, depending on project requirements and local regulations.
How does standardization affect project cost and time?
Although there may be initial costs for equipment and training, standardization reduces errors and risks, saving time and money in the long run through efficiency and high quality.